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Servo hot plate machine

Servo hot plate machine

Automatic assembling equipment for infusion set

 

The new 2019 servo hot plate welding machine is a model customized for Toplink, which is used for welding medical equipment. This model has high precision requirements, and is customized in strict accordance with the customer's IOQE acceptance standards. It pays attention to every detail. This device has been in normal use for 3 months from R & D to production and shipment; it is now sold externally. The performance and configuration of the device are briefly introduced as follows:

Equipment Specifications:

Rated voltage: 380V
Rated current: 35A
Rated power: 21.5KW
Dimensions: 1960X1690X2400mm
Power: about 15KW
Power: AC380V
Total weight: about 2500KG
Air source: 0.5 ~ 0.7MPa
Beat: about 30S (excluding pick-up time)

1.Temperature control
Using temperature controller, K-type thermocouple detection, the temperature difference is set within 3 degrees, and the equipment will automatically adjust beyond the temperature difference range.

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2.Mould

The bottom mold is CNC-machined from high-quality imported aluminum. The hot plate mold is painted with iron-plated Foron. The upper and lower hot molds are distributed with 10 heating tubes to ensure that the welding painting generates heat uniformly. Within 5 degrees of the actual temperature control, the opening and opening time is less 0.5 hours

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3.Drive system
Hot plate mold moving mechanism is driven by servo motor ten ball screws + linear guide;
The upper and lower mold products are fixed by suction cups or cylinders;
The upper and lower mold moving mechanism is driven by Hefu motor ball screw + linear bearing;
The die change mechanism is driven by a cylinder.

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4. Safety equipment
设备设有双手启动按钮, 急停开关 设备带有一对安全光栅,确保操作人员的操作安全; The device has dual protection functions to ensure the safety of the operator: the device is equipped with a two-hand start button, and the emergency stop switch device has a pair of safety light barriers to ensure the safety of the operator's operation;
There is an automatic door at the operation position of the equipment, which closes automatically when welding and opens automatically when welding is completed;
The equipment rack is welded through squares, and the sheet metal is used as the door panel around. The door must be closed to start the equipment.

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5.Control system
Adopting PC control system, man-machine interface operation window to adjust each welding parameter, upper and lower mold temperature setting;

Equipped with electrical appliances, circuit control cabinets, electrical appliances and gas circuits are separated independently;

Set password protection to prevent operation by non-equipment management personnel;

The PLC program can be increased or decreased according to customer requirements, and the work program can be set according to the mold number.


_DSC7076.1

_DSC7064.3

Main features of servo hot plate welding machine :

Equipment processing technology
The main body of the frame is welded with high-quality steel square pass, the cover is sealed with sheet metal, and the surface is painted.
The machined parts of the equipment use a grinding machine to grind nickel on the surface, and the flatness can reach 0.05mm.
2. Temperature control
Using electric heating tube heating method, high-precision temperature module control, K-type thermocouple real-time detection. The temperature difference is set within 3 degrees, which exceeds the temperature difference range
The surrounding equipment is automatically adjusted to keep the heating plate at a constant temperature and the welding quality of the product is more stable.
3. mold
The bottom film is CNC-machined from high-quality imported aluminum, the surface of the hot plate mold is iron-plated, and the upper and lower hot molds are respectively distributed with heating tubes to ensure the welding surface.
The heat is uniform; within 5 degrees of the actual temperature control, the heating time is less than 0.5 hours. The relative position and level of the hot plate mold and the bottom mold can be adjusted.
4.Drive system
The thermal template moving mechanism is driven by Japanese Panasonic servo motor + Taiwan Shangyin ball screw + linear guide rail drive, repeatability 0.02mms;
The upper and lower mold products are fixed by suction cups or cylinders;
The automatic safety door is driven by Japanese SMC cylinder + Taiwan Shangyin linear guide.
5. Safety equipment
设备带有一对安全光栅,确保操作人员的操作安全; The device is equipped with a two-hand start button; an emergency stop switch with a pair of safety light barriers to ensure the safety of the operator's operation;
There is an automatic safety door at the operation position of the equipment, which will be closed automatically when welding and automatically open when welding is completed;
The rear and side doors of the equipment are maintenance doors. The doors must be closed to start the equipment.
6. Equipment control system
Using Mitsubishi PLC programming control, 10-inch human-machine interface touch screen, parameterized design, simple parameter setting and modification operation.
7. Die change
The three-layer template combination is adopted, and the entire product mold is changed at one time. Simple and efficient operation, can be completed by 1 person.

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Infusion set automatic assembly equipment manufacturersMedical equipment automatic assembly equipment manufacturersMedical catheter automatic assembly equipment manufacturersDrop bucket automatic assembly equipment manufacturersVenous blood collection needle automatic assembly equipment manufacturersAutomatic suction tube assembly equipment manufacturers
Rated voltage: 380V



Rated current: 35A



Rated power: 21.5KW



Dimensions: 1960X1690X2400mm



Power: about 15KW



Power: AC380V



Total weight: about 2500KG



Air source: 0.5 ~ 0.7MPa



Beat: about 30S (excluding pick-up time)
The above parameters and configurations are for reference only. The specific configuration is subject to the agreement between the two parties.

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